In order expand their business footprint, improve their profitability and boost their reputation and credibility in the market, organizations rely on the manufacturing and timely delivery of qualitative products and services that meet the specifications and expectations of their customers and end users with respect to features, such as, cost, quality, functionality etc. To produce defect-free and feature-rich offerings in a profitable manner, organizations require the able support of specialized process engineers who have the expertise and knowledge to improve the health of ailing manufacturing processes and make them more efficient and productive. A certification, such as Post Graduate Diploma in Process Engineering, is imperative for those who wish to venture into this field, armed with the fundamentals that will help them design robust and cost-effective processes.
Scope of Process Engineering
Process engineering focuses on the optimization of various chemical, physical and biological processes that are involved in the transformation of raw materials into finished goods. It enables production facilities to create value-added components in an effective manner by shaping or remodeling the entire assembly process, starting from its design, implementation and operation to its control, optimization and amplification. Increasingly, the use of computers is becoming an integral aspect of this discipline as computerized methods enable a manufacturing facility or factory to run processes that are more organized and precise.
Process engineering commences with a meticulous design of the end-to-end process flow which results in the creation of a comprehensive process flow diagram (PFD) that depicts details, such as flow paths and properties of construction materials, process-specific receptacles, transformation activities & equipment, pipes and conveyors etc. The PFD is further enhanced to produce a piping and instrumentation diagram (P&ID) which outlines the structural details of pipes and conveyors to address technicalities pertaining to flow rates, material flow meters, motor speed controls, temperature/pressure indicators and a host of other process controls. This P&ID is subsequently developed to formulate the system operation guide or functional design specification that specifies how a system or component must function within a process. All these important documents are taken into consideration while proposing the layout of the future state of a process and are instrumental in defining its scope, estimating the cost for fabricating and commissioning the design and planning a schedule to accomplish the design installation.
The exhaustive and iterative process often requires multiple rounds of edits to the original design, based on feedback and input shared by clients and stakeholders. Once the design and funding are approved, the elaborate process kicks off and undergoes execution with or without the involvement of a project management team.
Roles and Responsibilities of a Process Engineer
As a process engineer, your ultimate goal will be to lower a product’s overall manufacturing cost and magnify its output without exceeding the allotted budget. Other than these broad objectives, manufacturing companies and industrial units also seek certified and experienced project engineers to fashion their production processes in a way that helps them detect and eliminate operational bottlenecks, minimize waste, improve the quality, functionality and usability of their products, make their processes more energy-efficient and reliable to ensure consistency and timeliness in delivery of output, identify opportunities to upgrade, improvise or automate their existing processes and/or suggest replacements in order to reduce manual intervention, save time & labor costs and boost their ROIs.
Career Prospects in Process Engineering
Considering that seamless and optimal processes are desired in any industry that one can think of, a career in process engineering can expose you to a world of opportunities in many business sectors, including chemical, petrochemical, agriculture, mineral processing, advanced material, automotive, aerospace, oil & gas, energy, food, cement, steel, metals, pharmaceutical, software development, water/wastewater treatment plants and biotechnological industries.
How to Choose the Best Process Engineering Course in India?
With rapid advancements made in this field in context to the design of intricate processes related to the synthesis of energy recovery networks, reactor networks, distillation systems etc., development of sophisticated process control methodologies and theories, real-time optimization of operations and surfacing of advanced process engineering support tools and techniques such as sequential modular simulation and large-scale nonlinear programming (NLP), it is of utmost importance that you explore process engineering courses that incorporate the most up-to-date course content and the latest industry trends and insights to successfully spearhead the design of critical processes concerning a variety of products and industries.
A prestigious name in the realm of technical education in India, MITSkills is renowned for providing top-notch technical training to students and professionals from all over the country with its innovative post graduate programs that offer a mix of theoretical concepts and practical insights. To help chemical and petro-chemical engineers make a successful career in this field, the reputed training institute gives them a unique opportunity to earn a post graduation in process engineering with its ‘Advanced Post Graduate Program in Process Engineering with Aspen One’. Designed by industry experts and conducted by a knowledgeable faculty with vast domain experience, the novel course includes vital process engineering concepts related to Fluid Handling & Utility Handling, Basic Engineering Package (BEP), Process Optimization, Process Automation & Control, Industrial Processes for Separation, Statutory Regulatory & Safety Aspects, Plant Commissioning, Reactor Design, Energy & Energy Integration and ASPEN ONE software for a holistic insight into the concepts, jargons and tools that are used in this field.
Extensive project work, industrial visits, grooming in soft skills, flexibility of choosing between regular and weekend courses and placement assistance after course completion add to the value proposition of MITSkills’ career-defining certificate course in process engineering.